BOLTED GLASS LINED STEEL TANKS

Hopper bottom silos from LGS Projects offer the perfect solution for industries ranging from agriculture and food processing to mining and chemical manufacturing.  These silos are engineered for gravity discharge, streamlining your operations and minimizing material handling costs.  Let's dive into the technical details that make them such a valuable asset:

Understanding the Mechanics of Efficiency:

Hopper bottom silos are designed with a conical or pyramidal hopper at the base, allowing materials to flow out under the force of gravity. This eliminates the need for manual labour or complex mechanical discharge systems, saving you time and money. At LGS Projects, we understand that every material is unique. That's why our hopper bottom silos are customizable to accommodate a wide range of products, from free-flowing grains to more cohesive powders.

Precision Engineering for Optimal Performance:

• Hopper Angle: Our expert engineers meticulously calculate this angle based on the unique properties of your stored material. This ensures optimal flow, preventing issues like bridging or rat-holing, which can disrupt operations and lead to costly downtime. The standard hopper angle is 45 degrees, ideal for most free-flowing materials. We also offer customizable hopper angles of 30, 50, 55, 60 degrees upon request, ensuring optimal discharge for even challenging materials.
  
  
• Material Analysis: A thorough understanding of your material's properties is crucial. We analyze factors like flowability, bulk density, moisture content, and angle of repose to determine the perfect hopper geometry, outlet size, and construction materials. This ensures a silo that performs flawlessly, regardless of the material stored.
  
  
• Robust Construction: LGS Projects utilizes premium-grade steel, chosen for its strength, durability, and corrosion resistance. Every component, from the hopper and cylinder frame to the support legs, is crafted from Zincalume steel and hot-dip galvanization for enhanced protection against the elements. We employ bolted and nut assemblies with waterproof washers on circular purlin and vertical stiffeners, guaranteeing a robust and weatherproof structure.
  
  
• Capacity and Size:  LGS Projects can design and fabricate hopper bottom silos to meet your precise capacity requirements. We consider factors such as site constraints, material throughput, and potential future expansion to optimize the size and layout of your silo system. LGS Projects offers hopper bottom silos with capacities from 20 to 1000 tons.  Our silos range in capacity from 50m³ to 800m³ and diameters from 2.7 meters to 12.8 meters.
  
  
• Structural Integrity: LGS Projects provides robust support systems, including steel columns, beams, and foundations, engineered to withstand the weight of the silo and its contents, as well as external forces like wind and seismic activity. Zincalume steels sheets are used in the manufacturing of the silos, which are able to withstand strength 350Mpa. We conduct dynamic structural analysis, taking into account the specific seismic zone and wind loads of your installation area, ensuring the safety and stability of your silo. Our designs adhere to stringent standards, including European EUROCODE and US ANSI, guaranteeing compliance and peace of mind.

LGS Projects is your trusted partner for high-quality, reliable, and cost-effective hopper bottom silo solutions. Contact us today to discuss your project requirements and let us help you find the perfect storage solution for your business.

When considering grain storage solutions, two prominent types of silos come to mind: Hopper Bottom Silos and Flat Bottom Silos. Each type has its unique design, advantages, and applications, making them suitable for different operational needs. Understanding these differences can help you make an informed decision for your grain storage requirements.

Design and Structure

• Hopper Bottom Silos:
  • Characterized by a conical bottom that allows for gravity discharge.
  • Typically used for storing grains that need to be unloaded quickly and efficiently.
  • The sloped design minimizes the risk of grain bridging or clogging, ensuring smooth flow during unloading.
• Flat Bottom Silos:
  • Feature a flat base and are often larger in capacity.
  • They require a more complex unloading system, such as aeration or augers, to facilitate grain removal.
  • Ideal for long-term storage of bulk grains where slow unloading is acceptable.

Advantages

• Hopper Bottom Silos:
  • Efficient Unloading: The conical shape allows for quick discharge of contents without the need for additional equipment.
  • Space-Saving: Their vertical design occupies less ground space compared to flat bottom silos.
  • Reduced Maintenance: Less prone to issues like grain spoilage due to better airflow.
• Flat Bottom Silos:
  • Higher Capacity: Can store larger volumes of grain, making them suitable for extensive operations.
  • Versatile Use: Suitable for various materials beyond grains, including fertilizers and other bulk commodities.
  • Cost-Effective: Generally lower initial investment compared to hopper bottom silos for large-scale storage.

Applications

• Hopper Bottom Silos are commonly used in operations that require frequent unloading, such as feed mills or processing plants. They are particularly beneficial in environments where quick access to stored grains is essential.
• Flat Bottom Silos, on the other hand, are ideal for farms and large-scale storage facilities where long-term storage is a priority. They can also serve as a central hub for grain collection before distribution.

At LGS Projects, we don't just build silos; we engineer solutions.  Our ISO 9001:2015 & ISO 14001:2015 certifications demonstrate our commitment to quality and environmental responsibility.  Whether you need a hopper bottom silo for rapid turnover or a flat bottom silo for massive storage, our team of experts will work with you to design, manufacture, and install the perfect solution for your business.

Contact us today for a free consultation!

In the competitive realm of liquid and dry bulk storage, choosing the right tank can make all the difference in ensuring durability, cost-efficiency, and performance. Among the many options available, bolted steel tanks have emerged as a superior alternative to welded tanks for a wide range of applications. This article delves into the key advantages of bolted steel tanks over welded tanks and why they are rapidly gaining popularity across industries worldwide.

Why Choose Bolted Steel Tanks?

Bolted steel tanks offer numerous benefits over their welded counterparts. From ease of installation to superior corrosion resistance, these tanks deliver exceptional value and practicality. Below, we detail the reasons why bolted steel tanks are outperforming welded tanks in various industries.

1. Quick & Efficient Assembly

One of the standout features of bolted steel tanks is their rapid assembly process. Unlike welded tanks, which require extensive onsite welding and inspection, bolted tanks are constructed from pre-fabricated panels that can be assembled quickly. This efficiency not only reduces installation time but also minimizes labor costs. In fact, LGS Projects' bolted tanks can be assembled up to three times faster than their welded counterparts. This feature makes them ideal for projects with tight deadlines or installations in remote areas.

2. Cost-Effectiveness

Bolted steel tanks have lower initial costs, as the materials and labor required for bolted tanks are generally less expensive than those for welded tanks. Additionally, bolted tanks tend to have reduced maintenance expenses. Their design allows for easy access to individual panels, making repairs or replacements straightforward and minimizing the need for frequent upkeep.

3. Superior Corrosion Resistance

Bolted steel tanks, particularly those made with Glass Lined Steel (GLS) or Fusion Bonded Epoxy Coated (FBE), offer unparalleled corrosion resistance. The coatings are applied in factory-controlled settings, ensuring uniformity and reliability. These advancements in coatings and materials are continuously improving the longevity of bolted options.
In comparison, welded tanks, with their on-site coatings, often lack consistency, leading to higher susceptibility to corrosion over time.

4. Flexibility and Expandability

Bolted steel tanks provide exceptional adaptability. They can be easily expanded or relocated as operational needs evolve. Welded tanks, being permanent structures, lack this flexibility, making bolted tanks a more practical option for industries anticipating future growth or relocation requirements.

5. Minimal Maintenance Requirements

Thanks to precision manufacturing and superior coatings, bolted steel tanks require less maintenance over their lifespan. The design allows for straightforward inspections and repairs; if a panel or bolt becomes damaged, it can be replaced without needing to dismantle the entire structure. This ease of maintenance translates into lower long-term operational costs.
Welded tanks, on the other hand, often demand more frequent upkeep due to the potential for coating inconsistencies applied on-site, leading to increased long-term costs.

6. Environmentally Friendly

Bolted steel tanks have a smaller environmental footprint compared to welded tanks. The pre-engineered modular components generate less waste during production and installation. Furthermore, bolted tanks are reusable, aligning with sustainable practices and minimizing overall environmental impact.

7. Size & Scalability

Bolted steel tanks offer superior flexibility in size, with modular designs that enable easy transport, assembly, and large capacities, ideal for industries like water treatment and agriculture. They can reach millions of litres without logistical issues.
In contrast, welded tanks face transportation limitations and require additional engineering to maintain structural integrity at larger sizes.

8. Versatility Across Applications

Bolted steel tanks are highly versatile and serve diverse industries, including:

• Water Storage: For potable and non-potable water in municipal and industrial applications.

• Agriculture: Ideal for storing fertilizers, grains, and irrigation water.

• Energy: Widely used in oil, gas, and renewable energy sectors.

• Wastewater Treatment: Perfect for corrosive environments in wastewater facilities.

The LGS PROJECTS Advantage

At LGS PROJECTS PVT. LTD., we specialize in designing, manufacturing, and installing premium-quality bolted steel tanks. Our Glass Lined Steel (GLS) and Fusion Bonded Epoxy Coated (FBE) tanks are renowned for their durability, corrosion resistance, and long-lasting performance. With our state-of-the-art manufacturing unit spanning 2,000 sqmt. in Greater Noida, India, we are committed to delivering storage solutions that meet the highest standards of quality and efficiency.

Conclusion

When comparing bolted steel tanks to welded tanks, the benefits are undeniable. Bolted tanks excel in ease of installation, cost-efficiency, durability, flexibility, and sustainability, making them the ideal choice for a wide range of applications.

Ready to upgrade your storage solutions? Contact LGS PROJECTS PVT. LTD. today to learn how our bolted steel tanks can transform your operations!

For more insights and updates, check out our blog section for the latest trends in storage solutions. Trust LGS PROJECTS for innovative, cost-effective, and sustainable storage solutions tailored to your needs.

In today's fast-paced industrial world, reliable and long-lasting storage solutions are paramount. For businesses seeking the ultimate in durability, corrosion resistance, and cost-effectiveness, LGS PROJECTS offers cutting-edge Glass Fused Steel (GFS) tanks that represent a leap forward in storage technology.

What Makes GFS Tanks Different?

Glass Fused to Steel technology isn't just a coating; it's a fusion. At incredibly high temperatures, molten glass chemically bonds with the steel substrate, creating an inert, inorganic layer. This unique process combines the strength and flexibility of steel with the exceptional corrosion resistance of glass. The result? A tank that stands the test of time, even in the harshest environments.

Read more about glass fused to steel technology.

The LGS PROJECTS Advantage: Key Benefits of GFS Tanks

Glass Fused to Steel (GFS) tanks can be very cost-effective in the long run, despite potentially having a higher initial investment compared to some other tank options. Here's a breakdown of why:

Versatile Applications

LGS PROJECTS' GFS tanks cater to a wide range of industries and applications.

Why Choose LGS PROJECTS?

LGS PROJECTS an ISO 9001:2015 & ISO 14001:2015 certified company With the expertise in design, manufacturing, and installation, we ensure that every GFS tank meets the highest standards of performance and reliability. We are committed to providing innovative and sustainable solutions that meet the evolving needs of our clients.

If you're looking for a storage solution that offers unmatched durability, corrosion resistance, and long-term value, look no further than LGS PROJECTS' Glass Fused Steel tanks. Contact us today to learn more about how we can help you optimize your storage needs.